AS500® FF Xenon

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AS500® FF Xenon – Heavy Duty Multivolt™ 8-32V DC Work Lamp from Hella Lighting.

AS500® FF Xenon is a compact and highly versatile, ultra heavy-duty work lamp for use on mining machinery, suitable for 12V and 24V electrical systems.

Good lighting is essential to create a safe and productive work area where machine operators can clearly see their work environment and identify hazards in time to take the required action. The AS500® FF is engineered to deliver excellent lighting under continuous use in extreme environmental

AS500® FF lamps’ HELLA Free-Form optics deliver a homogenous spread of light, so operators can see comfortably for long periods. Its light distribution ensures there are no sharp transitions from light to dark in the operator’s visual field,The optical modules comprise a precision-moulded specular reflector, permanently assembled to a corrosion-resistant hardened glass refractor lens and machined lamp holder, ensuring perfect focus. A choice of wide and narrow asymmetric beam types is available.

The integrated, patented HELLA MustADD® filter ensures optimum optical performance is maintained over product life in the adverse atmospheres typically encountered in mining. (See technical section for more information.)

35W Xenon gas discharge lighting systems pioneered by HELLA have set the standard across the world for optimum visual acuity and comfort for professional work lamp users. The integral electronic ballast fitted to the AS500® FF range is specifically designed for continuous operation in mining applications. (See technical section for more information.)

Safe and reliable electrical connection is via a short length of highly flexible double insulated cable, terminated with DT connectors. An ergonomic heavy- duty cast aluminium body with an integral “non-snag” adjustment handle is the basis of all AS500® FF lights. A robust lens retaining ring with captive M4 Allen bolts enables rapid routine service access from the front, while high temperature O-ring seals ensure effective sealing. A UV resistant multi-stage powder coating process ensures optimal corrosion protection.

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  • Modular die cast aluminum alloy body
  • Integral “non-snag” handle
  • Multiple mounting options with aiming angles
  • Stainless steel trunnion bracket with quad bolt fastening
  • Draco® suspension
  • Free-Form wide and narrow beam optics
  • MustADD® filter
  • Captive Allen bolts
  • Double insulated silicone supply cable with DT plug
  • Replaceable encapsulated ballast
  • O-ring seals
  • Components tested over a –40ºC to +105ºC temperature range
  • High efficiency & long life D2S 35W Xenon light
  • Multivolt™ 8-32V DC
  • IP6K7K
  • 200G shock resistant ballast
  • 50G shock resistant lamp
  • CE compliant
  • Protective clear covers available
  • Consumable spares interchangeable with HELLA AS200FF® Xenon range
AS500® FF Xenon Trunnion Bracket Pedestal Bracket
Wide Beam Multivolt™ DT HM1512WB HM1513WB
Narrow Beam Multivolt™ DT HM1512NB HM1513NB
Spare Parts & Options
  • HM8164
    Clear Protective Cover – AS500
    Pedestal Mounting Bracket Assembly
  • 9.HM15TRN
    Trunnion Mounting Bracket Assembly
    Cable harness kit AS500
  • 9.HM15WB
    Insert – Wide Optic – AS200/500 GDL
  • 9.HM15NB
    Insert – Narrow Optic – AS200/500 GDL
  • 9.HM15BAL
    Multivolt™ Ballast
  • XN4000
    Replacement D2S Xenon Capsule
More information on this product
Accurate and stable aiming in high vibration environments in all assembly positions is vital. The AS500® FF offers a range of secure mounting options for almost any requirement. The standard trunnion bracket can be fitted to the body in six different mounting positions; all of which locate the axis of rotation in the centre of gravity to minimize mechanical stress. Four M6 Allen bolts in arced slots and fixed pivot points ensure that the aiming angle can be locked securely. Secondary mounting holes in the base of the AS500® FF enable direct mounting onto equipment, or the use of an optional pedestal bracket. The heavy gauge stainless steel hardware is non-resonant and highly corrosion resistant. Integral DRACO® dampers eliminate all metal-to-metal contact between the lamp and bracket to reduce shock and vibration transmission. (See technical section for more information.)

Sustainable use of resources is ensured through the modular system design, so users can re- use, repair, or recycle lights into new applications. Ballasts can be replaced. Both beam types and mounting bracket positions and options can be changed. Halogen models can also be upgraded to Xenon and other future options.

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